Carol and I were in Costco last week, stocking up on consumables (everything from toilet paper to Hoody’s Peanuts) when we spotted something that made me do a double-take: a package of four Feit LED dimmable 60W equivalent light bulbs for $10. I’ve never seen them for less than twice that. We grabbed a pack to try at home, because our new house here contains a lot of 60W bulbs.
How much of a lot? There are nine Hampton Bay ceiling fan/lamp fixtures, each holding three 60W bulbs. (We found later that the fixture over the dining room table had three 75s in it.) That’s 27 bulbs right there, plus another twelve or fifteen in bathrooms and outside light fixtures. Figuring 40 60W bulbs, that’s 2,400 watts. Granted, not all of them are on at once, and several fixtures (like the one in the guest room and the two outside on the patio) are rarely on at all. However, there are another eighteen 65W ceiling floods, so I’m guessing our typical evening use is about 2,500 watts overall. It adds up. If bulbs are now as cheap as Costco was offering them, I was ready to jump.
A sidenote: There was some sort of utility company instant rebate, so the register price was about 1/3 less than the package price. Outside the Phoenix area, your prices may (and almost certainly will) vary.
This being Arizona, there was a thick layer of brown dust (over and above the dead bugs) on the lamp globes and on the existing bulbs themselves. We ran three loads of lamp globes through the dishwasher because their spatter finish tears threads off the ScotchBrite pad by the sink. I put three bulbs in the fixture in Carol’s office, then stood back to gauge the quality of the light.
Marvelous! Three $2.50 LED bulbs gave brighter and slightly whiter light for a total power draw of 28.5 watts. We went back to Costco and bought 24 more, plus a test pack of 65W equivalent LED ceiling floods. I spent a day on a ladder swapping out bulbs, and although the ceiling floods aren’t all done yet, we’re looking to cut our lighting power draw to 1/6 of what it would be on incandescents.
This isn’t all about money. It gets hot in Phoenix in the summer (duhh!) and the heat that you pay for when you light your bulbs you then have to pay to pump out of your house with the AC. Ok, so maybe it is all about money. In some respects, LED bulbs are a twofer.
Now, there’s a downside. Both CFL and LED bulbs require power at entirely different voltages than incandescent lamps. Every bulb has a little power supply in it, and to keep the power supply circuitry small, the supply uses a technology that generates a lot of RF noise. If the whole house is running LED bulbs, I’m guessing that my IC736 will deliver audio that sounds like the center of a raging thunderstorm, only 24/7. I don’t have my shack wired up yet, but it’ll be interesting to see what happens when I run a temporary longwire out to the pool shed later this year.
Now, it won’t happen this year and perhaps not next year, but the 5-year plan includes a new building in the NW corner of our 5/8 acre lot to house my workshop and radio shack. (I’m using the small garage for now, and although I was clever and got everything in, it’s…cramped.) I’m sure I’ll hear our LED bulb symphony (and perhaps the neighbors’) but if I don’t use LEDs or CFLs in the shack, things may be a lot better.
So…what are the chances of opening up the bulbs, pulling out or bypassing the power supplies, and running them at the LEDs’ native voltage? This isn’t an idea original with me, and in fact one chap has a very nice article up on Instructables. The 40W bulb he dissected delivers 30VDC to its LED array, and he had to do some major surgery to rewire the array to take 12VDC instead. My approach would be to figure out what DC voltage a given type of bulb generates for its LEDs, and then build a high-current passive (i.e., non-switching) power supply to deliver exactly that voltage to all the modded bulbs in the building. (Note that there’s nothing magical or standard about his 30V figure. That’s just what the maufacturer happened to use in that particular model of bulb.) This would require running a separate 30VDC (or whatever) power network inside the workshop building, but since it’s going to be a custom building, I can do that.
We’re not nearly done with the house and landscaping here yet, and I won’t have a great deal of loose time until the summer. (We still have work to do on our Colorado house before we sell it.) I’ll start a research binder on LED bulbs in the meantime, and maybe allow myself a few hours at some point to pull a cheap bulb apart to see what its LEDs are eating. If any of you have played around with LED bulb internals, (or have come across any pertinent links) by all means share in the comments. I have a hunch that a lot of very clever guys are pondering this problem right now, and I’m looking forward to hacking the hardware myself. I haven’t done much building in the last couple of years for various reasons, and damn, I miss it!